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Fighting City Hall for Flexible Exhaust System Design—Balancing Best Practices with Code Compliance.

David W. Frenze, PE, Earl Walls Associates

This presentation will be a brief, yet comprehensive overview of the typical HVAC design constraints related to Fume Hood Exhaust, OHSA, UMC, UBC, CDC/NIH and NFPA compliance. A matrix will be reviewed with the audience that distills compliance and best practice design requirements by section/code & guideline reference and best practice design objectives. This tool will become a review list for future design reviews.

There will be a section on the unique challenges and arguments with respect to flammability and explosive exhaust effluent classifications. The emphasis will be on data gathering NFPA classifications, MSDS evaluation, calculation and risk assessment routines. The presentation will answer the question: Do we design for "upset" or "normal" operations?

There are unique challenges and arguments with respect to toxic, biologic and radioactive exhaust effluent classifications. The emphasis will be on data gathering, OSHA 1910, CDC/NIH and specific calculation and risk assessment routines.

The presentation will cover case histories (3) of how UMC 510 defining "hazardous exhaust" was challenged and circumvented during early design phases without adding liability and risk to the design team's disposition.

Discussions will emphasize impact on building and fire code compliance when encountering potentially "hazardous exhaust". Discussions will emphasize the significance of fire dampers, fire zone boundaries, fire separation wall and partitions and various shaft configurations that should be anticipated and how they impact area requirements. This section is supported by graphic building section diagrams to promote for efficient learning.

Findings:

The high value and efficiency that results from conferencing with EHS/Safety, Facility and local Code Officials is remarkable given the added stability gained in the early stages of design.

This presentation will:

  • Highlight the importance of maintaining a robust and flexible design platform in the wake of often misapplied code challenges.
  • Demonstrate and normalize the relatively easy task of formally challenging the "letter and verse" of the UBC 510 and specific sections of NFPA 45 and 90A.
  • Provide the audience with real case examples and the tools to challenge on their own.

Quantifying the scale of chemical operations is the key to success. Educational benefits that are borne from modeling actual spills in terms of areas, evaporation rates and dilution rates earn the "student" the right to argue rationally, realistically and successfully to circumvent misapplications of the associated code and guideline requirements. Weighing the relative hardship of modeling and demonstrating a benign exhaust effluent with respect to tox-hazards as compared to flammable hazards is a real eye opener. Short listing the key challenge agents/materials to use with hazmat modeling can really speed up your analysis. Recognizing that major publications and societies (HPAC, AIHA, etc.) are all on board with respect to limiting misapplications of the UMC 510 definitions of "hazardous exhaust in particular.

Labs21 Connection:

Maintaining flexible exhaust system design with respect to dilution capabilities, indoor air quality, limiting re-entrainment, right sizing initial equipment sets, minimizing future renovation impact, reducing energy use (figures shown in case example for reduction in energy use as compared to non-manifolded systems) and maintaining the ability to diversify system distribution match well to preserving the manifolded exhaust system concept.

In short the longer term flexibility of the exhaust system design will in part preserve the ability to use the same building infrastructure for an extended period of time without major renovations (waste).

Further benefits include superior dispersion of contaminants, greatly increased heat recovery potential and personnel safety.

Biography:

David W. Frenze, PE, is the Director of Engineering at Earl Walls Associates. With over 20 years of experience in the building design business as a professional, Mr. Frenze looks forward to each opportunity to provide leadership, project management and senior design skills. Mr. Frenze believes that delivering value in design and construction requires client focus, best-in-class technical support and project management, pragmatism and speed. Guiding principles include communication, accountability, project pre-planning, defined outcomes and genuine teamwork.

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