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Green Smarts for Small Parts: Applying Sustainable Design to Nanotechnology labs

David Gibney, Norm Toussaint, PE, and Lidia Berger, IIDA, HDR Inc.
  
Nanotechnology facilities can be among the most expensive to design, to build and operate. With $3.7 billion allocated under the 21st Century Nanotechnology Research and Development Act, the race to build several of these facilities in the next decade has already begun. Because many of these facilities are affiliated with the U.S. Department of Energy a prevailing requirement is energy efficiency, and concurrently, environmental stewardship. LEED™, especially with the Application Guide for Labs, offers the single best environmental design tool designers and owners have to achieve these collective goals.

Using data gleaned from three nanotechnology facility projects that are pursuing LEED™ certification, this presentation will provide a distilled look at the multi-faceted challenges of nanotechnology lab design and how LEED™ is best used to pursue environmental goals. Our presentation will provide an overview of the extraordinary resource consumption of lab facilities, identification of key design and operation opportunities to curb this consumption, and how LEED™ is effective (and when it is not) in guiding this process. Key lessons learned will be presented, giving the participants a "heads up" for what to expect, and what to ask for, when embarking down the LEED™ path.

Findings:

  • Nanotechnology research laboratories have very distinct performance requirements compared to other lab facilities. For example, cleanrooms and high accuracy temperature controlled labs require significant ventilation rates and humidification/dehumidification capabilities.
  • Nanotechnology facilities are "mission critical"; environmental stewardship is often a second or third tier factor.
  • Some performance characteristics of labs can make LEED™ Certification difficult.
  • Despite the often stringent HVAC criteria, there can be significant opportunities to reduce energy consumption if user groups and designers consider energy efficiency as an integral goal from the beginning of programming.
  • Most efficiency gains for both water and energy usage do not add significant first cost.
  • LEED™ can add cost to a project but these costs can be accurately budgeted and controlled.
  • The Application Guide for Labs is a sound adjunct criteria to add to lab design and operation but needs significant articulation in terms of requirements and benchmarking.

Labs21 Connection:

Our design approach is best described as an "outward-in; inward-out" process. Rather than a typical linear process, we form mini-teams of designers and end users to discuss program requirements and potential solutions. Once these groups embrace key strategies, they meet with other mini-teams to review design synergies and potential conflicts, pursuing a "whole building" approach. LEED™ is implemented as an assessment tool, with the Application Guide for Labs voluntarily woven into the process.

Our design strategy is commensurate with the Labs21 Approach:

  • Minimize overall environmental impacts: Local/regional materials are specified for all lab projects. An aggressive construction waste management plan is implemented, with impressive results. Supplementary controls for chemical disposal are also implemented.
  • Protect occupant safety: Include enhanced chemical safety, safe egress verification, environmental monitoring and occupant education.
  • Optimize whole building efficiency on a life-cycle basis: Key components such as scrubbers or fenestration, are evaluated for holistic impact on functionality, efficiency, and value, with a lifelong perspective guiding the assessment.
  • Establish goals, track performance and share results for continuous performance: Our sustainable design goals and progress are clearly established from early program reports to final submissions. We share "lessons learned" internally and externally, when possible.

Biographies:

David Gibney is a Sustainable Design Project Manager for HDR. Since joining HDR in 2000 Mr. Gibney has provided sustainable design consultation to multiple federal agencies including the General Services Administration, the Department of Defense, the Department of Energy, and the National Park Service. His state agency experience at HDR includes the California Department of General Services and the Iowa Department of Natural Resources.
Mr. Gibney's laboratory experience includes both private and public agency clients. He is currently providing sustainable design and LEED™ coordination for Sandia National Laboratories Center for Integrated Nanotechnologies (CINT) in Albuquerque and the LIGA Technologies Facility at SNL's Livermore campus. He is also the sustainable design/LEED™ consultant for the County of Santa Clara Forensics Lab. Each of these projects is using the LEED™ Application Guide for Labs as a design aid.

As an early Leadership in Energy & Environmental Design Accredited Professional, Mr. Gibney has developed multiple LEED™ and sustainable design training materials for HDR. He recently finished a HDR process manual for administering LEED™. He is a finalist candidate for the United States Green Building Council's LEED™ Application Guide Core Committee.

Norm Toussaint, PE, is a Senior Chemical/Process Engineer with over twenty-one years of experience. He has a long history and deep understanding of research and manufacturing facilities and equipment and the processes involved in each. He is able to relate that information into the complex buildings systems and functional requirements for nanotechnology and microelectronics facilities. Mr. Toussaint's skills range from setting the process engineering criteria to designing the systems for a fully functional facility. His recent project experience includes Purdue University's Birck Nanotechnology Center, Sandia National Laboratories' Center for Integrated Nanotechnologies (CINT) and Brookhaven National Laboratory's Center for Functional Nanomaterials. Mr. Toussaint is a LEED™ Accredited Professional.

Lidia Berger, IIDA, is a Sustainable Design Project Manager for HDR. During her nearly 10 years of experience as a project designer and project manager, Ms Berger has been a member of award-winning teams on a multitude of sustainability-focused projects with clients ranging from corporations to government agencies. Seamlessly guiding her clients and the project team through an often complex process, Ms Berger facilitates the process by prioritizing the goals and directing the multi-disciplinary integrated team of experts. A committed and knowledgeable leader in the industry, Ms Berger is a nationally known speaker, and is noted for her leadership roles in several industry organizations and standards. A LEED™ Accredited Professional, she currently serves on the Board of Directors of the USGBC National Capital Region Chapter. She was one of the founding members of the Chapter in 1999.

Ms. Berger's sustainable project experience is broad. Past sustainable design experience includes the Pentagon Athletic Center Arlington, Virginia; Georgetown University, Washington, DC; US Fish and Wildlife Service Chincoteague National Wildlife Refuge, Chincoteague, Virginia; the World Resources Institute, Washington, DC, and the International Monetary Fund, Washington, DC. She is currently providing sustainable design and LEED™ project management Brookhaven National Laboratory Center for Functional Nanomaterials.

 

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