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Retro-commissioning and the Importance of Facilities Maintenance Personnel: Connecting the "Head" with the "Hands"

Geoffrey C. Bell, P.E., Lawrence Berkeley National Laboratory

Lawrence Berkeley National Laboratory's (LBNL) Advanced Light Source (ALS) is a national multi-user facility that generates intense "light" for scientific and technological research. To produce this light (i.e., ultraviolet and soft x-ray beams of specific wavelengths and brightness) a very large and highly specialized machine was constructed. Its largest component, the storage ring, has a diameter two-thirds the length of a football field. Small changes in ALS's interior temperature cause the storage-ring beam pipe to expand and contract, lengthening or shortening the path of the electrons in the beam-line and, consequently, change their arrival times at the experimental research points. Therefore, temperatures in the ALS facility are carefully monitored and controlled by highly complex space and process conditioning systems.

Since the "mission" drives the energy use in the ALS facility, necessarily "tight" temperature constraints are continuously monitored and controlled. Adding to this complicated situation, a continuous stream of new researchers and their experiments keep the facility in a constant state of flux. Therefore, to better manage energy-use to fulfill the mission, a comprehensive retro-commissioning (Retro-Cx) was warranted.

With funding support from the DOE's Departmental Energy Management Program (DEMP) Model Program, a Retro-Cx study has revealed many opportunities for re-tuning conditioning systems and adjusting their interrelationships that have reduced overall energy-use and helped "right-size" a replacement chiller. This data will be presented.

Labs21 Connection:

A variety of resources were garnered to ensure success of the Retro-Cx project at the ALS. Importantly, the Retro-Cx team began with high-level meetings with the facility's "owner" to develop a plan for the Retro-Cx study to support the ALS's mission. However, executing an effective Retro-Cx program depends directly on the skill and commitment of the facility's technicians and staff. Their "real world" experience and understanding of the conditioning systems operation and performance can be either a detriment or a benefit in tuning, adjusting, and resolving HVAC problems and interrelationships during a Retro-Cx project. LBNL is very fortunate have a dedicated cadre of technicians and staff, as indicated by HVAC energy reductions of up to 30 percent.

Biography:

Geoffrey C. Bell is an Energy Engineer in the Environmental Energy Technology Division at Lawrence Berkeley National Laboratory (LBNL). He is credited with a number of publications, including serving as a principal author of the Design Guide for Energy-Efficient Laboratories. This publication is intended to assist facility owners, architects, engineers, designers, facility managers, and utility energy-management specialists in identifying and applying advanced energy-efficiency features in laboratory-type environments. Mr. Bell is a Certified State Energy Auditor in New Mexico and a Registered Professional Engineer in both New Mexico and California. He has served as an investigator for the U.S. Department of Energy, a teacher at the University of New Mexico, and an energy engineer contractor to Sandia Corporation in addition to various other mechanical engineering consulting positions. Mr. Bell received his B.S. in Mechanical Engineering from Newark College of Engineering and a Masters of Architecture in Environmental Design from the University of Mexico.

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