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Greening of Yesterday's Laboratories: Using The Concepts of "Cradle To Cradle"

Scott D. Reynolds, CAES
Robert H. Morris, Flow Safe, Inc.

Techniques to "green" existing labs without replacement of fume hoods. Awareness of energy conservation thorough efficient design. Awareness of waste furniture stream during a lab retrofit. Cradle to cradle concept.

Labs21 Connection:

Today, when we retrofit laboratories to meet the standards of "green labs," it usually means that fume hoods, bio-safety cabinets, and certain ventilation components will be completely removed and replaced with new state-of-the art equipment. William McDonough, the keynote speaker for the Denver Labs21 conference, said that an industrial system that "takes, makes, and wastes" can actually become a creator of goods and services that generate ecological, social, and economic value. By simply throwing away obsolete and non-functional equipment, rather than renewing that equipment, in reality creates a product that is less desirable over time. Conventional retrofits often ignore the energy wastefulness and pollution associated with disposing old fume hoods and producing new hoods as replacements. These costs are usually overlooked because our society at large essentially pays for the waste.

The challenge of this particular "cradle to cradle" study is to use ecologically, socially, and economically intelligent design to convert existing poor-performance fume hoods into high performance hoods. High performance is defined from a standpoint of safety, materials, pollution, and energy. Even if the existing hoods contain asbestos transite, use inordinate quantities of exhaust air, and lose containment when stressed, it will be demonstrated how they may be converted to avoid all of these pitfalls. This case study involves a renovation of the Marshak Tower Laboratory at the City University of New York, where a worker health and safety class action law suit has already been filed with respect to this building and its 183 fume hoods.

The goal of the project is to eliminate any health concerns about the hoods while simultaneously providing an energy performance guarantee that will pay for their correction. To make such a guarantee using energy savings means abiding by a "no risk design policy." To ensure performance and reduce risk to a bare minimum, our team utilizes preemptive CFD modeling and virtual reality fume hood tracer gas testing to challenge all lab design concepts. Benchmarking includes preliminary lab air quality testing and assessments of spillage from existing hoods before construction is even bid.

Energy savings can pay for the building "fix" if the existing fume hoods are upgraded in place. We believe this new "cradle to cradle" approach to greening yesterday's labs is a better answer than conventional approaches. We will share what was learned in developing this process as well as the energy paybacks that result.

Biographies:

Scott D. Reynolds, M.S., P.E., has a B.S. in Mechanical and Industrial Engineering from Clarkson University, an M.S. in Mechanical and Aerospace Engineering from the University of Rochester, and is a registered professional engineer in the States of New York and New Jersey. He has worked for General Electric, Xerox and IBM before founding CAES in 1992, an engineering consulting firm specializing in numerical analysis using CFD and FEA methods. CAES became a division of Bearsch Compeau Knudson Architects and Engineers, PC in 1999 and then in 2006, became a group of M/E Engineering, PC. Scott has over 25 years experience in the engineering field.

Mr. Reynolds is currently involved in the use of computational fluid dynamics (CFD) to predict air currents, the transport of airborne contamination, temperature stratification and particulate movement on both the inside and outside of buildings. The particular focus of his work applies CFD to understanding airflow in research facilities, labs, fume hoods, electronics enclosures, and in the wind wakes around buildings. He has completed analyses on nearly 200 animal holding rooms for medical and pharmaceutical research as well as many studies of chemical labs and various designs of fume hoods. Scott has presented nearly 30 seminars, workshops, poster sessions, and university level classes on the application of CFD on buildings and equipment. He has also published 15 trade journal or magazine articles and holds 8 U.S. patents.

Robert H. Morris has over 36 years experience divided almost equally between chemical process system design, robotic/automation machine control design, and HVAC system design. More than 19 patents have been awarded to Mr. Morris for design of components which cover the field of air flow, fume hood control, fume hood design, actuators, and valve/dampers.

Mr. Morris is considered one of the pioneers in indoor air quality with articles published as early as 1982, making his fellow professionals aware of the project. While working with Air Monitor Corporation as Manager of Engineering and Systems Applications, with his background of industrial controls, Mr. Morris realized that the HVAC ventilation applications as presently designed and installed affected the health and safety of individuals exposed to these environments by their presence.

Mr. Morris developed the High Performance Bi-Stable Vortex Fume Hood and he gave the design to the fume hood industry. This hood dramatically improves fume hood performance in both safety and energy consumption.

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